How to Prevent Human Errors that Poka Yoke doesn’t affect

This article is about how to prevent Human Errors that Poka Yoke doesn’t affect. People’s actions always go through ‘Perception’, ‘Judgement’ and ‘Action’. This post explains major causes and solution ideas in each stage.

 

(Duration: 8:06)

 

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Toyota’s One Piece Flow Production and Applying to Service Operations【’The Lean Farm’ Book Review】

This article explains the difference between Toyota’s One Piece Flow production method and batch method and pros and cons of the One-Piece Flow method.

 

(Duration: 6:26)

 

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JIT – ‘Just In Time’ is different from the Kanban System 【Toyota Production System】

This article clarifies the difference between ‘Just In Time’ and the Kanban System, and explains what ‘Just In Time’ is and its application to service operations.

 

(Duration: 6:00)

 

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DMAIC: 4 Steps of the Improve Phase – vol. 2 【How to make a transition plan】(Lean Six Sigma)

This post explains DMAIC’s Improve Phase – 2 of 2. Step 3 is “Make a transition plan to move to the new process smoothly.” Useful tools for that are the WBS (Work Breakdown Structure) and Gantt Chart. With an Excel Gantt Chart, by using two Excel functions – ‘Hyperlink’ and ‘Inserting Object’.

(Duration: 5:48)

DOWNLOAD  ← Click this to download the “Gantt Chart” template file.

DOWNLOAD  ← Click this to download the “WBS” template file.

 

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DMAIC: 4 Steps of the Improve Phase vol. 1 【Review the 1st half of Project】(Lean Six Sigma)

The Improve Phase consists of 4 steps. The first 2 steps, which are “1. Review all deliverables that were made through the Analyze Phase.” and “2. Design a new business process that would achieve total optimization.”

(Duration: 5:07)

 

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